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Corrugated Mailers

Protect your packages from the rigors of shipping by sending them in corrugated mailers. These mailers are boxes and large envelopes made of thick fiberboards. The walls of a corrugated mailer have a fluted inner board covered by one or two flat linerboards. Flutes are S-shaped arches that give a corrugated box its impressive structural strength. Staples® offers a wide selection of these sturdy, protective shipping boxes and envelopes.

Choosing the Right Corrugated Mailer for Your Package
The size of the item you wish to send will determine the type of corrugated mailer you need. You can send slim and small books as well as magazines, photos, and letters in corrugated envelopes. These corrugated document mailers ship flat and are stiff enough to get printed pages to their destinations without creases and are a strong alternative to plain window envelopes. For bigger items, you need larger mailers like corrugated boxes. These are ideal for shipping fragile items and bulky goods. They come in different sizes and styles. Their fluted walls provide ample stacking strength while insulating their contents from moisture, extreme temperatures, and physical damage.

Consider Board Strength When Comparing Corrugated Mailers
Manufacturers use different tests to determine the strengths of corrugated boxes. The most popular are the burst test and ECT or edge crust test. The wall thickness of a box determines its ECT score and burst strength. These then determine the maximum load capacity of the box. A single-walled corrugated mailer has a fluted layer between two linerboards. Boxes with burst strength ratings between 200 and 275 and ECT values between 23 and 55 pounds per square inch fall in this category. Double-walled mailers have two corrugated layers. They are stronger and offer better crush resistance. They can ship heavier items and come in strengths ranging from 200 to 600 pounds while scoring 42 to 82 on edge crush tests. Triple-walled boxes have three layers and can handle significantly higher weights. They are usually large containers for shipping heavy loads stacked on pallets.

What Is the Difference Between Corrugated and Cardboard Boxes?
While corrugated mailers feature fiberboard construction, cardboard boxes are made of paperboard. Regardless of its thickness, cardboard is a paper product while manufacturers use wood chips and shavings for corrugated boxes. A cardboard box also does not have an intermediate layer or fluted core.

What Are the Different Types of Corrugated Box Fluting?
There are five common types of corrugated box fluting designated by the letters: A, B, C, E, and F. An A-flute box has 30 to 36 flutes per linear foot with each one measuring 0.188 inches. B-flute boxes have 44 to 50 flutes that are 0.125 inches thick. Boxes with C flutes are the most common. Their flutes are intermediate in density and thickness between A and B flutes. E and F-flute boxes have more flutes but in much smaller sizes. Pizza boxes, sandwich packaging, and corrugated document mailers fall into these categories.

Are Linerboards Made of Chipboard?
No. Linerboards are usually made of recycled paper and kraft paperboard. Those made of kraft paper often appear brown. They can also come in white if made of bleached kraft paper. Linerboards do come in other colors besides white and brown.
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Staples White Jumbo Fold-Over Mailers
Item : SS1084357
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  • Mailers fully open for easy packing, and simply lay product on the flat mailer, fold in and seal with tape
  • Attractive 200#/ECT-32-B white corrugated construction makes an impressive presentation
  • Shipped flat and sold in bundle quantities
As low as $57.39
Multiple options available
12"x12"x6" Partners Brand Deluxe Literature Mailers, 50/Bundle (MFL12126K)
Item : 1004921 / Model : MFL12126K
Add to Favorites
  • Deluxe Literature Mailers provide maximum protection for your most important documents.
  • Manufactured from strong 200#/ECT32-B kraft corrugated.
  • Usable Inside Dimensions: 12"x12"
$128.39
50/Bundle
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JAM Paper® Color Photo Mailer Stiff Envelopes with Self Adhesive Closure, 11 x 13.5, Hot Pink, 6/pack (364630706B)
Item : 2102999 / Model : 364630706B
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  • These Mailers are the perfect way to protect photos and safely send them through the mail! All with a splash of color!
  • Pink Photo Mailer
  • Size: 11 x 13.5 Inches
$14.99
6/Pack
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JAM Paper® Expandable Photo Mailer, 15 x 12.5 x 1, White, 6/pack (38906707B)
Item : 2103065 / Model : 38906707B
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  • These mailers expand up to 1 inch and are the perfect way to protect photos and safely send them through the mail!
  • White large photo mailers
  • Size: 15" x 12 1/2" x 1"
$16.49
6/Pack
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Partners Brand Corrugated Mailers, 6" x 6" x 3", Kraft, 50/Bundle (M663K)
Item : 2301173 / Model : M663K
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  • Use these corrugated mailers to ship merchandise safely.
  • Corrugated Mailers are manufactured from 200#/ECT32-B kraft corrugated.
  • 6" x 6" x 3"
$47.99
50/Bundle
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20"x16"x6" Partners Brand Jumbo Mailers, 20/Bundle (M20166)
Item : 947088 / Model : M20166
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  • Jumbo Mailers are great for shipping framed posters or artwork.
  • Economical 200#/ECT-32-C kraft corrugated construction.
  • Usable Inside Dimensions: 20"x16"
$71.79
20/Bundle
1
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Partners Brand Jumbo Easy-Fold Mailers, 30" x 30" x 6", Kraft, 20/Bundle (M30306)
Item : 2301497 / Model : M30306
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  • These one-piece mailers have scores at multiple depths to ensure the proper fit for your products with 1-6" depths.
  • Strong 200#/ECT-32-C kraft corrugated construction.
  • 30" x 30" x 6"
$132.99
20/Bundle
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Partners Brand Jumbo Easy-Fold Mailers, 38" x 26" x 6", Kraft, 20/Bundle (M38266)
Item : 2301494 / Model : M38266
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  • These one-piece mailers have scores at multiple depths to ensure the proper fit for your products with 1-6" depths.
  • Strong 200#/ECT-32-C kraft corrugated construction.
  • 38" x 26" x 6"
$140.99
20/Bundle
1
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JAM Paper® Photo Mailer Stiff Envelopes with Self Adhesive Closure, 6 x 6 Square, White, 6/pack (73286B)
Item : 2103155 / Model : 73286B
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  • These Mailers are the perfect way to protect photos and safely send them through the mail!
  • White Photo Mailers
  • Size: 6 x 6 inches
$7.59
6/Pack
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Partners Brand Literature Mailers, 8" x 8" x 2", White, 50/Bundle (ML882)
Item : 2301076 / Model : ML882
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  • Literature mailers useful for shipping documents and books of many sizes
  • Strong 200#/ECT-32-B oyster white corrugated construction.
  • 8" x 8" x 2"
$51.99
50/Bundle
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JAM Paper® Bubble Mailers with Peel and Seal Closure, 6 3/8 x 9 1/2, Blue Metallic, 12/pack (2745204)
Item : 261836 / Model : 2745204
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  • Metallic blue
  • Size: 6.38" x 9 1/2"
  • Material: Plastic
$27.00
12/Pack
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11 1/8"x8 3/4"x4" Partners Brand Deluxe Literature Mailers, 50/Bundle (MFL1184K)
Item : 1004915 / Model : MFL1184K
Add to Favorites
  • Deluxe Literature Mailers provide maximum protection for your most important documents.
  • Manufactured from strong 200#/ECT32-B kraft corrugated.
  • Usable Inside Dimensions: 11 1/8"x8 3/4"
$73.99
50/Bundle
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Sealed Air Corporation Jiffy Rigi Self-Adhesive Flap, Bag #6 Bag Mailers, 15" x 2.5", Brown,100/PK
Item : 687028 / Model : 1.00320716E8
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  • Material: Kraft
  • Weight: 35 lbs.
  • Color: Brown
$87.99
100/Case
1
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$87.99*
100/Case
Buy More, Save More
1 @$87.99
3 @$83.60
5+ @$75.20
Partners Brand Corrugated Mailers, 10" x 7" x 6", White, 50/Bundle (M1076)
Item : 2301206 / Model : M1076
Add to Favorites
  • Use these corrugated mailers to ship merchandise safely.
  • Corrugated Mailers are manufactured from 200#/ECT32-B oyster white corrugated.
  • 10" x 7" x 6"
$82.99
50/Bundle
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05 5/8"x5"x2 9/16" Partners Brand CD Mailers, 50/Bundle (MLRCD6)
Item : 949058 / Model : MLRCD6
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  • CD Mailers were designed to ship 6 CDs in jewel cases.
  • Manufactured from 200#-B/ECT-32 white corrugated.
  • Usable Inside Dimensions: 05 5/8"x5"
$42.99
50/Bundle
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Staples Jiffy Rigi Bag Mailers, Bag # 3, 08-1/2" x 13", Brown, 200/Case (100002948)
Item : 687021 / Model : 1.00914841E8
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  • Type: Bag Mailers
  • Length: 13"
  • Width: 8.5"
$93.99
Each
1
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$93.99*
Each
Buy More, Save More
1 @$93.99
3 @$89.30
5+ @$80.30
Staples Kraft Stayflats Plus® Mailers, 09" x 11 1/2" (2PSK)
Item : 700148 / Model : 2PSK
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  • Type: Mailers
  • Color: Kraft
  • Size: 11.5" x 9"
$45.99
100/Case
1
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Staples Stayflats Plus Mailers, 06" x 08", 100/Case (1PSW100)
Item : 691947 / Model : 1PSW100
Add to Favorites
  • Type: Mailers
  • Color: White
  • Length: 8"
$34.19
100/Case
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Partners Brand Literature Mailers, 12" x 9" x 2", White, 50/Bundle (ML1292R)
Item : 2301150 / Model : ML1292R
Add to Favorites
  • Literature mailers useful for shipping documents and books of many sizes
  • Strong 200#/ECT-32-B oyster white corrugated construction.
  • 12" x 9" x 2"
$68.99
50/Bundle
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Partners Brand Literature Mailer, Kraft, 7-3/8" x 7-3/8" x 1-3/8", 50/Bundle
Item : 256299 / Model : MMC1K
Add to Favorites
  • The perfect size to ship and store documents.
  • Dimensions: 7-3/8" x 7-3/8" x 1-3/8"
  • Manufactured from strong 200#/ECT-32-B kraft corrugated.
$25.49
50/Bundle
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13"x10"x2" Partners Brand Deluxe Literature Mailers, 50/Bundle (MFL13102K)
Item : 1499846 / Model : MFL13102K
Add to Favorites
  • Deluxe Literature Mailers provide maximum protection for your most important documents.
  • Manufactured from strong 200#/ECT32-B kraft corrugated.
  • Usable Inside Dimensions: 13"x10"
$58.99
50/Bundle
1
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JAM Paper® Photo Mailer Stiff Envelopes with Self Adhesive Closure, 6 x 6 Square , Brown Kraft Recycled, 6/pack (8866639B)
Item : 2103161 / Model : 8866639B
Add to Favorites
  • These Mailers are the perfect way to protect photos and safely send them through the mail!
  • Brown Kraft Photo Mailers
  • Size: 6 x 6 inches
$7.59
6/Pack
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32"x22"x6" Partners Brand Jumbo Mailers, 20/Bundle (M32226)
Item : 1578452 / Model : M32226
Add to Favorites
  • Jumbo Mailers are great for shipping framed posters or artwork.
  • Economical 200#/ECT-32-C kraft corrugated construction.
  • Usable Inside Dimensions: 32"x22"
$79.39
20/Bundle
1
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Staples Jiffy Rigi #1 Bag Mailers (687015)
Item : 687015 / Model : 1.00914519E8
Add to Favorites
  • Material: Kraft
  • Type: Jiffy Rigi Bag
  • Color: Brown
$86.99
250/Carton
1
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$86.99*
250/Carton
Buy More, Save More
1 @$86.99
3 @$82.60
5+ @$74.30