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Corrugated Mailers

Protect your packages from the rigors of shipping by sending them in corrugated mailers. These mailers are boxes and large envelopes made of thick fiberboards. The walls of a corrugated mailer have a fluted inner board covered by one or two flat linerboards. Flutes are S-shaped arches that give a corrugated box its impressive structural strength. Staples® offers a wide selection of these sturdy, protective shipping boxes and envelopes.

Choosing the Right Corrugated Mailer for Your Package
The size of the item you wish to send will determine the type of corrugated mailer you need. You can send slim and small books as well as magazines, photos, and letters in corrugated envelopes. These corrugated document mailers ship flat and are stiff enough to get printed pages to their destinations without creases and are a strong alternative to plain window envelopes. For bigger items, you need larger mailers like corrugated boxes. These are ideal for shipping fragile items and bulky goods. They come in different sizes and styles. Their fluted walls provide ample stacking strength while insulating their contents from moisture, extreme temperatures, and physical damage.

Consider Board Strength When Comparing Corrugated Mailers
Manufacturers use different tests to determine the strengths of corrugated boxes. The most popular are the burst test and ECT or edge crust test. The wall thickness of a box determines its ECT score and burst strength. These then determine the maximum load capacity of the box. A single-walled corrugated mailer has a fluted layer between two linerboards. Boxes with burst strength ratings between 200 and 275 and ECT values between 23 and 55 pounds per square inch fall in this category. Double-walled mailers have two corrugated layers. They are stronger and offer better crush resistance. They can ship heavier items and come in strengths ranging from 200 to 600 pounds while scoring 42 to 82 on edge crush tests. Triple-walled boxes have three layers and can handle significantly higher weights. They are usually large containers for shipping heavy loads stacked on pallets.

What Is the Difference Between Corrugated and Cardboard Boxes?
While corrugated mailers feature fiberboard construction, cardboard boxes are made of paperboard. Regardless of its thickness, cardboard is a paper product while manufacturers use wood chips and shavings for corrugated boxes. A cardboard box also does not have an intermediate layer or fluted core.

What Are the Different Types of Corrugated Box Fluting?
There are five common types of corrugated box fluting designated by the letters: A, B, C, E, and F. An A-flute box has 30 to 36 flutes per linear foot with each one measuring 0.188 inches. B-flute boxes have 44 to 50 flutes that are 0.125 inches thick. Boxes with C flutes are the most common. Their flutes are intermediate in density and thickness between A and B flutes. E and F-flute boxes have more flutes but in much smaller sizes. Pizza boxes, sandwich packaging, and corrugated document mailers fall into these categories.

Are Linerboards Made of Chipboard?
No. Linerboards are usually made of recycled paper and kraft paperboard. Those made of kraft paper often appear brown. They can also come in white if made of bleached kraft paper. Linerboards do come in other colors besides white and brown.
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JAM Paper® Photo Mailer Stiff Envelopes with Self Adhesive Closure, 12.75 x 15, Brown Kraft Recycled, 6/pack (8866645B)
Item : 2103136 / Model : 8866645B
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  • These Mailers are the perfect way to protect photos and safely send them through the mail!
  • Brown Kraft Photo Mailers
  • Size: 12.75 x 15 inches
$8.99
6/Pack
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$8.99*
6/Pack

20% off all regular-priced office supplies with coupon code 39016

28-3/4"x16"x5" Partners Brand Corrugated Garment Mailers, 25/Case (MFCKRAFT)
Item : 426636 / Model : BSMFCOYSTER
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  • These sturdy one-piece Garment Mailer cartons are perfect for shipping bulky outerwear.
  • Manufactured from strong 200#/ECT-32-B kraft corrugated.
  • Usable Inside Dimensions: 28 3/4"x16"
$95.59
25/Case
1
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Special Buy
$95.59*
25/Case

20% off all regular-priced office supplies with coupon code 39016

Partners Brand Jumbo Easy-Fold Mailers, 30" x 30" x 6", Kraft, 20/Bundle (M30306)
Item : 2301497 / Model : M30306
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  • These one-piece mailers have scores at multiple depths to ensure the proper fit for your products with 1-6" depths.
  • Strong 200#/ECT-32-C kraft corrugated construction.
  • 30" x 30" x 6"
$132.99
20/Bundle
1
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Special Buy
$132.99*
20/Bundle

20% off all regular-priced office supplies with coupon code 39016

JAM Paper® Photo Mailer Stiff Envelopes with Self Adhesive Closure, 6 x 6 Square , Brown Kraft Recycled, 6/pack (8866639B)
Item : 2103161 / Model : 8866639B
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  • These Mailers are the perfect way to protect photos and safely send them through the mail!
  • Brown Kraft Photo Mailers
  • Size: 6 x 6 inches
$7.59
6/Pack
1
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Special Buy
$7.59*
6/Pack

20% off all regular-priced office supplies with coupon code 39016

Calumet Carton Company Stayflats Plus Mailers 15'' X 12.75"
Item : 691620 / Model : 4PSW
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  • Type: Stayflats Mailers
  • Color: White
  • Size: 15'' x 12.75"
$77.65
100/case
1
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Special Buy
$77.65*
100/case
Buy More, Save More
1 @$77.65
2 @$72.90
5+ @$67.00

20% off all regular-priced office supplies with coupon code 39016

Staples Jiffy Rigi #1 Bag Mailers (687015)
Item : 687015 / Model : 1.00914519E8
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  • Material: Kraft
  • Type: Jiffy Rigi Bag
  • Color: Brown
$86.99
250/Carton
1
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Special Buy
$86.99*
250/Carton
Buy More, Save More
1 @$86.99
3 @$82.60
5+ @$74.30

20% off all regular-priced office supplies with coupon code 39016

Staples Jiffy Rigi Bag Mailers, Bag # 3, 08-1/2" x 13", Brown, 200/Case (100002948)
Item : 687021 / Model : 1.00914841E8
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  • Type: Bag Mailers
  • Length: 13"
  • Width: 8.5"
$93.99
Each
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Special Buy
$93.99*
Each
Buy More, Save More
1 @$93.99
3 @$89.30
5+ @$80.30

20% off all regular-priced office supplies with coupon code 39016

09"x9"x9" Partners Brand Corrugated Boxes, 25/Bundle (999W)
Item : 1578435 / Model : 999W
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  • Corrugated Boxes are manufactured from 200lb /ECT 32 white corrugated.
  • Dimensions: 09"x9"x9"
  • Capacity (Cu. Ft.): 0.42
$38.99
25/Bundle
1
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Special Buy
$38.99*
25/Bundle

20% off all regular-priced office supplies with coupon code 39016

Staples® White Crush-Proof Corrugated Mailers - 7" Length
Item : SS988279
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  • All sizes are inside dimensions L x W x D(H).
  • Front locking tabs won't interfere with contents and provide a secure closure
  • Folds together in seconds, no tape needed
As low as $15.69
Multiple options available
Staples Literature Mailers
Item : SS1084515
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  • Available in assorted sizes
  • Assembles in seconds without tape, glue or staples
  • Strong 200#/ECT-32B oyster white corrugated construction
As low as $32.89
Multiple options available
Partners Brand Corrugated Mailers, 11" x 5" x 5", White, 50/Bundle (M1155)
Item : 2301200 / Model : M1155
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  • Use these corrugated mailers to ship merchandise safely.
  • Corrugated Mailers are manufactured from 200#/ECT32-B oyster white corrugated.
  • 11" x 5" x 5"
$54.99
50/Bundle
1
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Special Buy
$54.99*
50/Bundle

20% off all regular-priced office supplies with coupon code 39016

15 1/8"x11 1/8"x4" Partners Brand Deluxe Literature Mailers, 50/Bundle (MFL15114K)
Item : 1004914 / Model : MFL15114K
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  • Deluxe Literature Mailers provide maximum protection for your most important documents.
  • Manufactured from strong 200#/ECT32-B kraft corrugated.
  • Usable Inside Dimensions: 15 1/8"x11 1/8"
$98.99
50/Bundle
1
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Special Buy
$98.99*
50/Bundle

20% off all regular-priced office supplies with coupon code 38985

12"x6"x4" Partners Brand Corrugated Mailers, 50/Bundle (M1264K)
Item : 1499834 / Model : M1264K
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  • Corrugated Mailers are perfect for shipping small, light-weight fragile items.
  • Corrugated Mailers are manufactured from 200#/ECT-32-B kraft corrugated.
  • Usable Inside Dimensions: 12"x6"
$48.49
50/Bundle
1
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Special Buy
$48.49*
50/Bundle

20% off all regular-priced office supplies with coupon code 39016

22"x18"x2 3/4" Partners Brand Deluxe Literature Mailers, 25/Bundle (MFL22182K)
Item : 1499843 / Model : MFL22182K
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  • Deluxe Literature Mailers provide maximum protection for your most important documents.
  • Manufactured from strong 200#/ECT32-B kraft corrugated.
  • Usable Inside Dimensions: 22"x18"
$83.99
25/Bundle
1
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Special Buy
$83.99*
25/Bundle

20% off all regular-priced office supplies with coupon code 39016

32"x22"x6" Partners Brand Jumbo Mailers, 20/Bundle (M32226)
Item : 1578452 / Model : M32226
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  • Jumbo Mailers are great for shipping framed posters or artwork.
  • Economical 200#/ECT-32-C kraft corrugated construction.
  • Usable Inside Dimensions: 32"x22"
$80.99
20/Bundle
1
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Special Buy
$80.99*
20/Bundle

20% off all regular-priced office supplies with coupon code 39016

Staples White Crush-Proof Corrugated Mailers
Item : SS1084514
Add to Favorites
  • Available in assorted sizes
  • Corrugated Mailers are manufactured from 200#/ECT-32-B oyster white corrugated
  • Crush resistant mailer folds to provide double walls of protection on front and sides, perfect for shipping small, light-weight fragile items
As low as $15.49
Multiple options available
12 1/8"x9 1/4"x3" Partners Brand Deluxe Literature Mailers, 50/Bundle (MFL1293K)
Item : 1499829 / Model : MFL1293K
Add to Favorites
  • Deluxe Literature Mailers provide maximum protection for your most important documents.
  • Manufactured from strong 200#/ECT32-B kraft corrugated.
  • Usable Inside Dimensions: 12 1/8"x9 1/4"
$55.19
50/Bundle
1
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Special Buy
$55.19*
50/Bundle

20% off all regular-priced office supplies with coupon code 39016

Partners Brand Literature Mailers, 16" x 16" x 4", White, 25/Bundle (ML16164)
Item : 2301340 / Model : ML16164
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  • Literature mailers useful for shipping documents and books of many sizes
  • Strong 200#/ECT-32-B oyster white corrugated construction.
  • 16" x 16" x 4"
$97.99
25/Bundle
1
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Special Buy
$97.99*
25/Bundle

20% off all regular-priced office supplies with coupon code 39016

Partners Brand Literature Mailers, 12 1/8" x 9 1/4" x 1 1/4", White, 50/Bundle (ML1291R)
Item : 2301151 / Model : ML1291R
Add to Favorites
  • Literature mailers useful for shipping documents and books of many sizes
  • Strong 200#/ECT-32-B oyster white corrugated construction.
  • 12 1/8" x 9 1/4" x 1 1/4"
$54.99
50/Bundle
1
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Special Buy
$54.99*
50/Bundle

20% off all regular-priced office supplies with coupon code 39016

Staples Stayflats® Mailers, 13"H x 18"W
Item : 691632 / Model : 6SFW
Add to Favorites
  • Type: Mailer
  • Color: White
  • Length: 18''
$66.99
100/Case
1
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Special Buy
$66.99*
100/Case

20% off all regular-priced office supplies with coupon code 39016

Partners Brand Corrugated Mailers, 6" x 6" x 3", Kraft, 50/Bundle (M663K)
Item : 2301173 / Model : M663K
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  • Use these corrugated mailers to ship merchandise safely.
  • Corrugated Mailers are manufactured from 200#/ECT32-B kraft corrugated.
  • 6" x 6" x 3"
$47.99
50/Bundle
1
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Special Buy
$47.99*
50/Bundle

20% off all regular-priced office supplies with coupon code 39016

Paperboard 11.5"H x 9"W Self-Seal Shipping Mailers, White, 100/Pack
Item : 79398 / Model : 227-0911SCD
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  • Mailing envelopes for commercial set-ups
  • Dimensions: 11.5"H x 9"W
  • Reliable paperboard make
$53.99
100/Pack
1
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07 1/2"x5 1/2"x2" Partners Brand Easy-Fold Mailers, 50/Bundle (M752BF)
Item : 1578446 / Model : M752BF
Add to Favorites
  • Easy-Fold Mailers are great for mailing books, catalogs and framed pictures.
  • Attractive 200#/ECT-32-B white corrugated construction makes a quality impression.
  • Usable Inside Dimensions: 07 1/2"x5 1/2"
$23.99
50/Bundle
1
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Special Buy
$23.99*
50/Bundle

20% off all regular-priced office supplies with coupon code 39016

Partners Brand Literature Mailers, 12" x 9" x 2", White, 50/Bundle (ML1292R)
Item : 2301150 / Model : ML1292R
Add to Favorites
  • Literature mailers useful for shipping documents and books of many sizes
  • Strong 200#/ECT-32-B oyster white corrugated construction.
  • 12" x 9" x 2"
$68.99
50/Bundle
1
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Special Buy
$68.99*
50/Bundle

20% off all regular-priced office supplies with coupon code 39016